The Kesar Asphalt Drum Mix Plants Have Produced Millions Of Tons Of Asphalt Around The World. Drum Mix 45-50-60 Parallel Flow Plants Combine Value With Quality, Productivity, Efficiency And Uptime.
Each Of The 4-bins Of Our Cold Aggregate Feeder Is Fitted With A Radial Gate (Easily Operable By A Hand Wheel) And An Auxiliary Belt Feeder Driven By A Geared Motor Type Box Series Gear Box And An Ac Motor. Gate Opening Ones Set As Per Aggregate Size, Then Flow Of Each Size Aggregate Is Regulated From Control Panel By Their Motor Speed Control In Auto Mode According To Desired Set Percentage Of Aggregate Gradation In Mix Design. Side Rubber Skirt On Auxiliary Feeders Prevents Material Spillage And Closely Spaced Straight Rollers Really Help To Prolong Belt Life. A Bin Vibrator Provided On Dust Bin Wall Ensures Easy Down Flow Of Dust When Wet Due To Moisture. Gathering Conveyor Driven By An Ac Motor Through Box Series Gear Collects All Four Size Aggregates From Their Respective Aux. Feeders And Transfers The Same On To Single Deck Vibrating Screen Which Rejects Over Sizes. A Scrapper Fitted At Discharge End Bottom Of Gathering Conveyor Keeps The Belt Neat And Clean When Wet Dust Sticks The Belt.
Single Deck Type Vibrating Screen Removes Oversize Material And Feeds The Remaining Material To Charging Conveyor. Different Sizes Of Screen Can Be Provided For Removing Oversized Material For Different Kind Of Mix.
High speed slinger conveyor throws the cold wet aggregate into drum. A load cell type belt weigher is mounted under slinger belt to measure aggregate flow rate which is displayed digitally in Tons/hour on the control panel. The conveyor belt is an important component in a stationary drum mix plant. All conveyer rubber belts are of M-24 Grade, 3-ply of standard make company like Dunlop or MRF.
Cylindrical dryer drum supported on 4-trunnion rollers by 2 steel tyres is driven by a chain & worm gear box & an AC motor. It receives weighed cold aggregates from slinger conveyor at one end & discharges hot asphalt mix from other end on to a load out conveyor.
A high pressure jet burner fitted at feeding end fires red hot flame in to the drum to heat & dry wet aggregates. specially designed cascading and notched flights in heating zone allows maximum heat transfer from flame & hot gases to aggregates. J-shaped flights in mixing zone thoroughly mix & perfectly coat bitumen on aggregates & filler.
Spray cone fitted on bitumen and filler pipeline inside the drum mixes powder filler with liquid bitumen first to make slurry then, further mixes with aggregates thus prevents blow out of fine filler in to exhaust. 2 nos, steel cast thrust wheels prevent drum from slowly moving downward while running under load due to its inclined position.
Skewable trunnion rollers also can be adjusted for minimum thrust force on thrust wheels and run drum smooth with minimum wear. 2-dam plates inside drum allow longer heating and mixing time to aggregates thus, help to produce super quality of mix. Sweep rotor discharges hot mix material on to load out conveyor where a thermocouple is mounted on discharge chute to measure mix material temperature. A multicone cyclone box & exhaust fan with motor and chimney are mounted on the same chassis.
Control Cabin Is Fabricated With M.s. Structure And Insulated By Wood. Control Panel Is Housed In A Well Insulated Weather Proof Cabin With Many Glass Windows For Full View Of Entire Plant.
Fuel Tank Is Also Supplied With The Plant Having Capacity 2000 Ltr. Up To 10,000 Ltr. As Required According To Plant Capacity.
Load Out Conveyor Elevates The Asphalt Hot Mix From Drum To Such Height That It Can Be Directly Loaded In A Dumper Truck. It Is Fitted With Hydraulically Operated Gob Hopper Which Helps The Material To Fall Without Segregation. Conveyor Belt Is Heat Resistant Grade Of Mrf / Dunlop Make Only.
Mineral Filler Hopper has rotary type feeder driven by an AC Motor and an high speed air blower is provided to Pneumatically blow filler powder in to drum mixer through a pipeline.
Storage Tanks In Our Stationary & Mobile Drum Mix Asphalt Plant Are Mounted On A Sturdy Chassis. These Storage Tanks Are Cylindrical Or U Shaped And Insulated With Glass Wool To Avoid Heat Loss & Reduce Fuel Consumption. Pressure Jet Burner Suitable For Diesel/hsd Is Fitted With Tank.
Highly Efficient Secondary Dust Collectors Known As Wet Dust Collectors Consist Of Two Units Venturi Type Duct Fitted With Water Spray S. S Nozzles & A Wet Dust Separator Tank. It Meets All Standards Established By Government’s Pollution Control Board The Unit Can Also Be Added / Fitted To Your Any Make Existing Asphalt Hot Mix Plant.
Kesar Offers Complete Standard Solution For Safe Storage Of Asphalt Hot Mix. Silos Are Supplied With Standard Safe Controls. The Silo Is Rigid, Easy To Erect And Transfer. Available In Different Capacities From 10 Ton. To 50 Ton Storage.
Our Hi-tech Panel Includes Following Features:
Control Panel is housed in a well insulated weather proof cabin with many glass windows for full visibility to entire plant.
